EASY-CLEAN bottom inserts

EASY-CLEAN anti-sedimentation bottom inserts

The ECN self-cleaning bottom insert is distinguished by its special contoured shape that allows debris to flow freely toward the pump inlet. The use of the ECN bottom insert makes it possible to reduce the area of sediment accumulation and eliminate dead zones characterized by a high potential for accumulation of contaminants. The ECN bottom insert guarantees a reduction in the volume of wastewater remaining in the tank after the pump is turned off (after the MIN level is reached), i.e. a reduction in the dead volume where anaerobic processes occur and toxic and odorogenic substances are formed.

Operational advantages of ECN bottom liner

  • Reduction of dead volume of the medium in the pumping station tank
  • Elimination of dead zones of excessive sediment accumulation
  • Dedicated coupling foot - compatible with the shape of the liner
  • Reduction of odors and toxic concentrations - smaller volume of medium susceptible to rotting
  • 100% resistance of the bottom insert to corrosion and negative effects of hydrogen sulfide on the structure of the material from which the insert is made
  • Properly profiled shape that allows the flow of contaminants towards the pump inlet (self-cleaning)
  • Increased efficiency of pumping out solids, fibrous and easily sedimented particles found in the wastewater due to the proper contouring of the bottom insert design
  • Hydraulically optimized shape of the bottom part preventing sedimentation and increasing the dynamics of the overflow in the pumping zone

OPERATING DATA

  • Capacity [Q]: up to 220 m3/h
  • Delivery head [H]: up to 77 m
  • Max. temperature of the medium [t]: 40 oC


TECHNICAL DATA

  ECN.2 ECN.3
Internal diameter of the pumping station tank 1200 mm 1500 mm
Outer diameter of the insert 1100 mm 1400 mm
Insert height 500 mm 700 mm
Insert weight 30 kg 36 kg
Insert volume 0,36 m3 0,84 m3
Volume of concrete 0,22 m3 0,42 m3
Mass of concrete ~0,5 tons ~1,0 ton
Type of pumping station PSB.2, PSC.2, PSD.2 PSC.2, PSD.2
ZSP Type ZSP.2 ECN ZSP.3 ECN

Product characteristics

  • The pump coupling elbow is anchored to both the flat bottom of the pump house tank and the slant wall of the insert
  • The insert has a specially contoured shape under the angled coupling elbow designed to eliminate the possibility of retaining solids and long-fibered parts under the cast iron elbow
  • On the inclined wall and on the bottom of the insert, the locations of the mounting anchors are traced in the form of bean-shaped recesses in the material to enable the correct positioning of the coupling assemblies
  • Adequate structural strength of the insert is ensured by the use of high-quality GRP material (fiberglass and polyester resins)
  • The applied smooth gel-coat on the entire inner surface of the insert guarantees the free flow of debris towards the pump inlet without getting caught on the surface of the insert due to the very low roughness coefficient of the coating


Construction

The ECN bottom liner is made of the highest quality fiberglass and polyester resins (GRP). The inside of the insert is covered with a chemically resistant gel-coat with a very low coefficient of roughness, which prevents the occurrence of hydraulic flow resistance as well as the mechanical deposition of solid particles on the The coating prevents the occurrence of hydraulic flow resistance and mechanical deposition of solid particles on the surface of the liner, so that they flow freely in the direction of the pump inlet guaranteeing self-cleaning of the bottom zone of the pumping station.

H-V's scope of delivery includes:

  • ECN bottom insert
  • Coupling set - 2 kpl. (2x inclined coupling elbow (ZSP.ECN), 2x set of pipe guides, upper guide console
  • Anchors fixing the coupling elbow to the bottom of the tank
  • ZSP mounting kit for sloping wall of ECN bottom insert - 2kpl.

Not included in the delivery:

  • Concrete to fill the space between the ECN bottom liner and the walls of the concrete tank*.
* in case of delivery of the entire pumping station including the tank and ECN insert, the supplementary concrete is included in the scope of delivery

Pole pracy

Hydro-Vacuum S.A. Pump Selection Progam.

Quick and simple online tool for pump selection based on set criteria.

Thanks to the PDP, by means of the "Hydraulic Selection" function, specific pumps can be selected by configuring, among other things, the area of application, pump type, pump design, medium to be pumped, operating point, etc. Alternatively, by using the "Product Catalogue", you can conveniently browse through the pump catalogue which is Hydro-Vacuum S.A. 's production offer.

The result of the selection is a data sheet for the pump containing all the necessary hydraulic (characteristics), electrical, material, construction, dimensional, etc. data.

The first thing to do is to register a new account. After entering some necessary data and approving the form, an activation link will be sent to the e-mail address provided. After clicking on the link, you will be able to make full use of the Hydro-Vacuum S.A. Pump Selection Software.

We encourage you to create an account and try our program.
Technical assistance in the operation of the program tel. 56 45 07 545 (working days 7:00-15:00)

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